At ALTE Automotive, our product development process is the driving force behind our innovative solutions for the automotive industry. By referencing OEM parts and conducting precise 3D scans, we meticulously analyze and recreate each component’s technical specifications. Utilizing advanced CAD/CAM technology and Finite Element Method (FEM) simulations, we ensure that every part meets the highest standards of durability, performance, and safety. This approach spans across all our products, including brake pads and discs, where we focus on ensuring optimal performance under varying driving conditions.
Our approach emphasizes cost-effective solutions and sustainable manufacturing practices from initial design through to final production. Strict ISO-compliant quality control measures are implemented at every stage, guaranteeing that each component meets our exacting performance and quality benchmarks.
Through reverse engineering based on OEM standards, our in-house Research and Development Center continuously refines product quality and compatibility. Integrating premium materials with cutting-edge manufacturing techniques, we produce automotive components, including brake pads and discs, that meet specific client requirements and stand out for their reliability and quality in the marketplace.
At ALTE Automotive, we specialize in producing high-quality forged aluminum and steel components for the automotive industry. Our forging process is supported by advanced engineering techniques and rigorous quality control measures at every stage, from raw material selection to final surface finishing. The materials we use offer exceptional tensile strength and impact resistance, delivering durability in demanding operational conditions.
Our forging techniques include both hot forging and cold forging, allowing us to optimize the mechanical properties of each component according to its specific application. Hot forging enables the production of larger and more complex shapes while enhancing the workability of the material and maintaining durability. Cold forging, on the other hand, is ideal for components that require high precision and surface quality, allowing us to achieve tighter tolerances.
We employ state-of-the-art hydraulic presses, CNC-controlled forging equipment, and robotic automation systems to maximize efficiency and minimize error rates throughout the forging process. This advanced technology offers significant advantages, particularly in the production of automotive parts that demand high accuracy and precise tolerances.
In addition to our forged components, we also manufacture high-quality brake pads and discs. All of the hot press and sheet metal cutting molds used during the manufacturing of our brake pads are made in-house. Our molding area is equipped with CAD/CAM systems and is managed by our team of experts, ensuring optimal precision and performance in the molding process. The mixture for the brake pads is weighed in a controlled manner using fully automatic powder cupping machines, ensuring the consistency and accuracy of the formulation. Pressing operations are performed using single hot press molds to maintain the integrity and durability of the final product.
At ALTE Automotive, we provide advanced CNC machining solutions for the automotive industry, delivering components that meet high standards for durability, precision, and quality. Our CNC machines are capable of accurately processing materials such as high-strength alloy steels, 6000 and 7000 series aluminum, cast iron, and stainless steel, allowing us to create parts with complex geometries and detailed surface structures.
Our machining processes incorporate 5-axis CNC technology and high-speed mill-turn combinations to produce components that require micrometer-level tolerances. By working with heat-treated steel and high-strength aluminum alloys, we achieve superior mechanical durability, especially for critical components like engine parts, suspension elements, and chassis structures. These processes enhance each component's tensile strength, fatigue resistance, and wear durability, ensuring long-lasting performance even in demanding conditions.
With high production capacity, we efficiently handle large-scale projects with quick turnaround times and minimal error rates. We utilize high-frequency validation and automated measurement systems to verify accuracy at every stage. For optimal surface quality, we apply plasma polishing, coating, and micro-fine surface finishing, ensuring each component meets both functional and aesthetic standards.
To quickly adapt to our clients' specific requirements, we use modular machining systems and high-strength cutting tools, allowing for flexible production planning. By optimizing cutting paths, we increase energy efficiency, reduce costs, and ensure consistent quality across all parts. ALTE Automotive’s precision machining solutions bring together material expertise and technical skill to meet the highest expectations in the industry.
We manufacture high-quality rubber components that play a crucial role in the automotive industry. Used primarily in suspension systems, these rubber parts enhance driving comfort and vehicle durability by reducing vibration and noise.
Our production processes are designed to ensure that each rubber component achieves optimal flexibility, durability, and resistance to temperature fluctuations. Using advanced vulcanization techniques, we strengthen the resilience of rubber parts, enabling them to withstand even the most challenging environmental and mechanical conditions. Aligned with our commitment to sustainability, we select eco-friendly rubber materials with high recyclability.
Each stage of production is reinforced with rigorous quality control measures to guarantee the reliability and longevity of our rubber components. As a result, our rubber parts meet the high expectations of automotive manufacturers and suppliers, consistently delivering superior performance and durability. Our high-performance rubber components exceed industry standards, offering reliable solutions in the automotive supply chain.
Surface treatments play a critical role in enhancing the durability and corrosion resistance of all automotive components, including brake pads, brake discs, and suspension parts. We offer advanced surface processing services, including electrostatic coating, phosphating, and zinc plating, to ensure our parts withstand even the harshest environmental conditions.
For our brake pads, using our fully automated Grinding & Coating Equipment, we manufacture the thickness, chamfers, and slots to the required material specifications. During the powder coating process, electrostatic powder paint is applied, providing additional protection against wear and corrosion while ensuring a high-quality, durable finish. Additionally, our brake discs feature a special zinc coating and silver Geomet coating, which offer superior and longer-lasting corrosion protection compared to oil-dipped or partially painted and coated equivalents. This coating not only ensures enhanced durability but also provides an aesthetically pleasing finish, making the components more resistant to harsh environmental factors.
All of our surface treatments are carried out using eco-friendly chemicals, ensuring full compliance with industry standards. Each processed part provides superior protection against wear and corrosion, while also delivering a high-quality, aesthetically pleasing finish. Our surface treatments not only improve the functionality of our products but also enhance their overall appearance, adding long-lasting value and reliability to all of our automotive components.
At ALTE Automotive, we offer comprehensive assembly and packaging services in addition to our production capabilities. Our assembly processes adhere to the strict standards of the automotive industry, ensuring each product is assembled with precision and undergoes rigorous quality control at every stage.
We specialize in delivering fully or partially assembled components, carefully packaged to meet the specific needs of each product. Brake pads are individually sealed to protect against contamination, brake discs are securely cushioned to prevent surface damage, and suspension parts are wrapped with protective materials to shield sensitive areas from impact. Our packaging methods are designed to ensure the safe transport and storage of all products, providing optimal protection and ensuring they arrive in perfect condition.